USA Made LED Light Manufacturing for Top Quality and Lowest Total Cost of Ownership Products
See the USA Made LED Light Manufacturing with 10 Year Warranty protection from one of the leading American LED Light Manufacturers.
Our US Manufacturing Team consists of experienced Engineers, Technicians, and Assemblers, with a strong background in the Light Emitting Diode and Printed Circuit Board Assembly process. The 36,000 sq. ft. Manufacturing Facility in Boyertown, Pennsylvania is within 45 minutes of our Corporate Headquarters in Greater Philadelphia. For the EAGLE LED TUBE system, we have multiple lines of high speed surface mounting equipment. The automated pick and place unit speed per line runs from 18,000 to 40,000 diodes per hour. With multiple lines running, we can produce 200,000 LED tubes per month. This is over ten times the previous overseas manufacturing that relied on hand work to apply the diodes to the printed circuit boards. The Surface Mounted Diodes (SMD) that we apply to the Aluminum Printed Circuit Boards vs. the Thru Hole Diodes previously applied by hand to Fiberglass Printed Surface Boards create a three point LED Light Manufacturing advantage:
1) QUALITY: The accuracy of the automated system is to 1/1000 of an inch, which is significantly tighter in tolerance than any hand assembly overseas.
2) LONGEVITY: The combination of placing the SMDs on an Aluminum Printed Circuit Board increases the life of the Light Engine, due to the conductive value of aluminum over fiberglass and due to the stability of the SMD over the Thru Hole predecessors. Removing the heat from the Light Engine is simply key to maintaining the life of the semi-conductors.
3) EFFICIENCY: By using automated equipment vs. overseas hand labor, we are able to increase quality assurance and also stay competitive on pricing in the mid to high volume Global Market place. Our 12″ Modular Light Engine for the FlexDensity EAGLE LED TUBE System scales from 1′ to 8′ length Tubes. 8 lengths with 3 Wattage levels for each, yields 24 Tubes. With 3 different color temperature options, the Tube choice expands to 72. Given clear and frosted lens options, the choices grow to 144. With our Multi-Tube Fixtures from single to 6 Tube housings, we offer our Customers and Authorized Resellers the ability to match the lighting requirements of a diverse range of applications. Overall, LED Light Manufacturing is about attention to detail.
FORMULA for Success: We combine the Best Components with Top Thermal Management and Engineering, and then we manufacture our EAGLE LED TUBE System in America with the highest degree of Oversight and Quality Assurance. Although we use premium raw materials and components, our automated production gives us the competitive advantage on price and Return on Investments (ROI).
ALL STAR USA LED Light Manufacturing Components yield High Performance RESULTS.
ALL STAR Components:
A. External ‘Independent’ Driver (.996 Power Factor)
B. Smart Bridge System (Connecting Circuit Boards)
C(1). Smart Clip System (Open)
C(2). Smart Clip System (Engaged)
D. Modular 12” Aluminum Circuit Boards
E. Aluminum ‘Deep Fin’ Heat Sink
F. Aluminum ‘FlexDensity’ Circuit Boards
G. Surface Mounted Diodes
(On the Black Body Curve)
BUY AMERICA – USA LED Light Manufacturing
We meet the Qualification Standards by the
Department of Energy (DOE) Acquisition and
Financial Assistance Guide for the American
Recovery and Reinvestment Act of 2009.
Funding Guidance: Learn More: Buy America Qualifications
The proven results of our LED Light Manufacturing are in the diverse range of property retrofits across the country. See some of our sample LED Case Studies.
To learn more about our LED Light Manufacturing Contact Us.
For specification information on ourLED Light Manufacturing see our Specification Sheets.
To learn more about the people behind our advanced LED Light Manufacturing, please see the highlights on our Independence LED Lighting Executive Team.
Independence LED Lighting has pioneered innovations in LED Light Manufacturing and energy efficient illumination that has garnered Media Attention.
Our USA LED Light Manufacturing is one of the most cost-effective ways to save energy. We look forward to working with you.